Precision Manufacturing Workflow
From certified raw sheet metal to audited cGMP cleanroom equipment. Explore the systematic engineering protocols powering our 15,000+ sq. ft. fabrication facility in Baddi, Himachal Pradesh.
STAGE 01URS & Requirements Modeling
Collaborative analysis of user requirement specifications (URS). Our engineering team reviews facility air classifications (ISO 5, 7, 8), chemical compatibility, dimensional limitations, and ergonomic operator requirements.
STAGE 02Parametric CAD & Airflow Simulation
Using high-end 3D CAD modeling, our draftsmen prepare comprehensive General Arrangement (GA) drawings. For fume hoods and laminar airflow pass boxes, airflow velocity and turbulence vectors are computationally simulated.
STAGE 03CNC Fiber Laser Cutting & Forming
Raw stainless steel sheets (AISI 304 / 316L) are cut using ultra-precise CNC fiber laser technology, yielding clean, oxide-free edges with zero thermal warping. Multi-axis hydraulic press brakes execute uniform radius bends.
STAGE 04Sanitary Purged TIG Welding
Pharma-grade fabrication requires eliminating bacteria-trapping crevices. Our certified technicians use argon-backed Tungsten Inert Gas (TIG) and automated orbital welding to achieve complete 100% root penetration.
STAGE 05Electropolishing & Micro-Finishing
To satisfy strict cGMP standards, all pharmaceutical contact surfaces are chemically passivated and electropolished. This minimizes surface roughness to Ra < 0.4 µm, drastically inhibiting microbial biofilm adhesion.
STAGE 06Quality Assurance & FAT Documentation
Before dispatch from our Baddi plant, every unit undergoes a comprehensive Factory Acceptance Test (FAT). We provide complete qualification dossiers including DQ, IQ, and OQ validation protocols.
Factory Machinery & Infrastructure
High-precision capital equipment deployed at our Baddi manufacturing facility
| Equipment / System | Working Envelope / Capacity | Calibrated Precision | Pharma Manufacturing Role |
|---|---|---|---|
| CNC Fiber Laser Cutting System | Up to 6mm Stainless Steel | ±0.05 mm | Precision blanking and perforated panels |
| CNC Multi-Axis Hydraulic Press Brake | 100 Tons / 3100 mm | ±0.2 Degree | Flawless radius bending and clean coving |
| Sanitary Orbital TIG Welding Stations | Pure Argon Shielded | Full Penetration | Aseptic jointing without oxidation |
| Automated Electropolishing Tanks | Multi-stage acid bath | Ra < 0.2 to 0.4 µm | Surface passivation and micro-smoothing |
| Mitutoyo Surface Roughness Tester | Digital Ra, Rz, Rq | Calibrated NABL | 100% certified surface finish validation |
Schedule a Technical Visit to Our Baddi Works
We welcome QA/QC auditors, procurement heads, and cleanroom design engineers to inspect our welding quality, surface profilometry, and work-in-progress cleanroom pass boxes in person.